Advanced Composite Rebar Production Equipment
Engineered for Superior Strength and Cost Efficiency. This innovative building material outperforms steel rebar in durability, corrosion resistance, and lifecycle costs, while slashing production and delivery expenses.
Why Composite Rebar Equipment
The US construction industry faces mounting pressure from aging steel infrastructure, strict environmental regulations, and rising operational costs. Steel rebar, the industry standard for decades, corrodes in harsh environments, requires constant maintenance, and fails to meet modern sustainability standards. Composite rebar equipment offers a proven alternative that addresses all three challenges simultaneously—delivering superior material performance, regulatory compliance, and significant production cost savings.
Composite rebar manufactured through advanced pultrusion technology outperforms traditional steel in every critical dimension. With 2.5–3 times higher tensile strength, 100+ year lifespan (vs. 50 years for steel), and zero corrosion resistance, composite materials are transforming how American builders reinforce structures. Production equipment automates this process at scale, enabling manufacturers to meet explosive market demand while reducing energy consumption and material waste to below 5%.
Composite Group USA supplies industrial pultrusion and mesh production equipment for glass, basalt and carbon fiber reinforcement. Our systems are designed for US manufacturers who plan to launch or scale composite rebar, masonry mesh and bent element plants with predictable capacity, energy consumption and staffing levels.
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Performance & 100‑year durabilityComposite GFRP rebar delivers 2.5–3× higher tensile strength than steel, 100‑year service life, and zero corrosion in aggressive environments, reducing unplanned repairs and structural failures. -
Compliance with modern codesNon‑corrosive composite reinforcement helps owners meet stricter durability and sustainability requirements in US infrastructure programs, reducing long‑term regulatory and maintenance risks. -
Lower lifecycle cost & CO₂Lightweight GFRP rebar cuts transport and installation costs and can reduce lifecycle expenses and CO₂ emissions by over 30–40% compared to steel‑reinforced structures.
Production line
Composite Rebar Production Line
Our Composite Rebar Line employs automated pultrusion technology to produce high-performance GFRP (Glass Fiber Reinforced Polymer) rebar at industrial capacity. The system operates at 500 meters per hour (≈1,640 ft/hour), delivering consistent composite bars in diameters from 4 to 20 mm (≈0.16–0.79 inch).
The production process integrates glass roving impregnation, fiber extrusion, precision winding, thermal curing, and automated cutting into a single, continuous workflow. The resulting composite bars demonstrate 2.5–3x higher tensile strength than steel, offer a service life exceeding 100 years without corrosion, and maintain structural integrity in aggressive chemical environments.
Suitable for manufacturers developing composite reinforcement capacity or expanding existing production to meet market demand.
The production process integrates glass roving impregnation, fiber extrusion, precision winding, thermal curing, and automated cutting into a single, continuous workflow. The resulting composite bars demonstrate 2.5–3x higher tensile strength than steel, offer a service life exceeding 100 years without corrosion, and maintain structural integrity in aggressive chemical environments.
Suitable for manufacturers developing composite reinforcement capacity or expanding existing production to meet market demand.
Production line
Composite Mesh Reinforcement Line
Our Composite Mesh Line automates the weaving and integration of composite fibers to produce reinforcement mesh grids. Operating at 150 square meters per hour (≈1,615 sq ft/hour), the system manufactures mesh with customizable fiber diameters for applications in concrete reinforcement, thermal insulation, and structural composite systems.
The line maintains consistent fiber alignment and uniform composite density throughout production. Compared to conventional manual methods, automated processing reduces production costs by approximately 25% while ensuring repeatable quality standards.
Designed for operations requiring sustained mesh production with high durability and environmental performance characteristics.
The line maintains consistent fiber alignment and uniform composite density throughout production. Compared to conventional manual methods, automated processing reduces production costs by approximately 25% while ensuring repeatable quality standards.
Designed for operations requiring sustained mesh production with high durability and environmental performance characteristics.
Production line
Bent Element Production Line
Industrial production line for bent composite elements used in concrete structures, foundations, and precast components. The line processes glass, basalt, or carbon fiber reinforcement with diameters from 0.16" to 0.63" (4−16 mm) and delivers up to 2,500 elements per 24 hours, operated by only two people per shift. A standard configuration supports eight basic shapes with side dimensions from 8" to 40" (200−1,000 mm), covering the most common engineering tasks. For projects with special geometry, a customized version of the line is available, enabling bent elements up to 11.5 ft wide and 29.5 ft long (3.5×9 m), configured individually for each plant layout and product range. This solution is designed for US manufacturers planning to add value-added composite elements to their existing rebar or mesh production.
Production line
Fiber-Reinforced Polymer Anchor Production Line
ndustrial line for manufacturing fiber-reinforced polymer anchors and rock bolts from glass, basalt, or carbon fiber roving with diameters from 0.63" to 1.57" (16−40 mm). The turnkey plant requires approximately 5,400 sq ft of floor space (about 500 m²) and is designed for continuous operation with only two operators per shift, providing stable output and predictable operating costs. At the recommended speed, the line delivers up to 26,450 ft of 0.63" (16 mm) anchors per 24-hour day, with detailed capacity data for each diameter to support accurate production planning and investment modeling for US facilities.
The production line is based on a fully automated pultrusion technology that pulls continuous glass fibers through a resin system, forms them in a heated die, and cures them into solid GFRP rebar with constant cross-section. Continuous process control over pulling speed, bath temperature, and die heating delivers repeatable quality and minimizes scrap compared with traditional batch reinforcement production.
A multi-position yarn frame organizes and tensions the rovings, feeding them into a stainless-steel resin impregnation tank where fibers are fully saturated before entering the forming zone. Forming guides and a heated pultrusion die then consolidate the fiber-resin bundle into the specified diameter, ensuring accurate bar roundness and surface profile for reliable bond with concrete.
Downstream, a synchronized traction unit maintains constant pulling force and line speed, while an automatic tracking saw cuts rebar to required commercial or project-specific lengths. Optional modules such as sand-coating or surface winding can be added to enhance mechanical interlock with concrete and tailor the product to structural or infrastructure standards.
With line parameters around 18 m in length and installed power in the 18–26 kW range, the system combines compact footprint with industrial productivity. Typical configurations support several strands in parallel, enabling production of thousands of meters of GFRP rebar per shift in standard diameters for building, road, and marine projects.
A multi-position yarn frame organizes and tensions the rovings, feeding them into a stainless-steel resin impregnation tank where fibers are fully saturated before entering the forming zone. Forming guides and a heated pultrusion die then consolidate the fiber-resin bundle into the specified diameter, ensuring accurate bar roundness and surface profile for reliable bond with concrete.
Downstream, a synchronized traction unit maintains constant pulling force and line speed, while an automatic tracking saw cuts rebar to required commercial or project-specific lengths. Optional modules such as sand-coating or surface winding can be added to enhance mechanical interlock with concrete and tailor the product to structural or infrastructure standards.
With line parameters around 18 m in length and installed power in the 18–26 kW range, the system combines compact footprint with industrial productivity. Typical configurations support several strands in parallel, enabling production of thousands of meters of GFRP rebar per shift in standard diameters for building, road, and marine projects.
High-efficiency GFRP rebar production line designed for continuous manufacturing of corrosion-resistant composite reinforcement using automated pultrusion technology.
This composite rebar production line is engineered for the continuous manufacture of glass fiber reinforced polymer (GFRP) rebar with diameters typically from 4 to 20 mm and virtually unlimited bar length. The automated pultrusion process combines precise fiber alignment, controlled resin impregnation, and stable curing to deliver high-strength, lightweight reinforcement with excellent corrosion resistance for concrete and infrastructure applications.
The line integrates key modules in a single process flow: yarn rack, resin impregnation bath, forming guides, heating and curing oven, traction system, and automatic cutting unit. This configuration ensures consistent rebar geometry, stable mechanical properties, and high throughput suitable for industrial-scale production shifts.
Each production line is supplied with documented performance data, including throughput per 24 hours, operator count, and recommended plant area. This allows investors and plant owners to calculate ROI for composite rebar, mesh and FRP anchors using real industrial metrics instead of generic equipment specs.
Delivery set
Rebar production line set
- included: 4 unitsRoving rackHolds and feeds fiber rovings into the production line in a stable and controlled manner.
- included: 4 unitsImpregnation and wringing unitImpregnates fiberglass with a polymer mixture.
- included: 1 unitControl panelAllows to customize the reinforcement diameter, and production speed.
- included: 1 unitImpregnation and wringing unitSaturates rovings with resin and removes excess for optimal material consistency.
- included: 4 unitPolymerization chamberHas automatic temperature control and a protective box.
- included: 1 unitWater cooling unitСools the FRP stream with a water jet until it harden.
- included: 1 unitTrack pulling initMoves the FRP stream further along the line.
- included: 4 unitCutting unitHolds and feeds fiber rovings into the production line in a stable and controlled manner.
- included: 4 unitsCoil winderHolds and feeds fiber rovings into the production line in a stable and controlled manner.
Production capacity of FRP rebar production line
(recommended speed)
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Composite Group USA Inc.
Phone # (561) 842-14-14
Phone # (561) 842-14-14
compositegroupusa.net@gmail.com
Address: 4574 Dyer Blvd West Palm Beach Florida 33407
Tax ID 39-3333515
Address: 4574 Dyer Blvd West Palm Beach Florida 33407
Tax ID 39-3333515
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